Abrasive chamfer tools

Are you headed to IMTS next month? Request a meeting with the BRM Technical Team to learn more about chamfer honing for consistent finishes from hole-to-hole and part-to-part. Not headed to Chicago for this industry-leading event? Topics: Flex-Hone , chamfer blending , chamfer honing. You might consider a CBN wheel for the chamfer. I'd think it would be fairly easy to re-purpose a small lathe to hold the wire in a collet - just a tiny bit sticking out to a retractable stop and the long end supported in a tube.

Set up the equivalent of a makeshift toolpost grinder with a CBN wheel set at the 45 deg. Every x operations, relocate to a different spot on the wheel. The CBN should last far longer than either a diamond wheel or an abrasive belt. I believe I'm picturing your set up correctly and do have a drill press I can repurpose for this. My only concern is that the added steps will slow down the process of getting these parts done, but it does sound like a more reliable and repeatable method.

I'm going to look into severance tools. Thank you. Is this a circular chamfer, or is the end cut to a single bevel? Is the length of the rod critical after chamfering? What is the current end condition of the rod, round, or flatted from a shear? How many? My thought is you need a circular guide like a drill bushing rather than a vee block. The more oversize you need the hole to accommodate flatted ends the longer the guide.

You haven't expressed a need for the precision of a spindle to turn the rod, so a finger roll should suffice. I'd set up the guide tube next to a standard bench grinder with a fresh dressed wheel. Originally Posted by tylersteez. Originally Posted by gbent. Often used to cut hard and abrasive materials, these carbide countersinks are harder, stronger, and more wear resistant than cobalt steel and high-speed steel countersinks.

More heat and abrasion resistant than high-speed steel for better performance on hard-to-machine materials. These countersinks have an angled hole that passes through the center of the tool to reduce vibration and chatter for creating smooth cuts and preventing chips from clogging the tool.

The built -in pilot maintains alignment in the hole. An angled hole passes through the center of these countersinks to reduce vibration and chatter, creating smooth cuts and preventing chips from clogging the tool. When one end dulls, turn the countersink around to use the other end.

An angled hole passes through the center of the countersink to reduce vibration and chatter, which creates smooth cuts and prevents chips from clogging the tool. To create smooth cuts and prevent chips from clogging the tool, these countersinks have an angled hole that passes through the center of the tool for reduced vibration and chatter. Carbide is harder, stronger, and more wear resistant than high-speed steel for better performance on hard and abrasive materials.

Harder, stronger, and more wear resistant than high-speed steel countersinks, these are carbide for better performance on hard and abrasive materials. These carbide countersinks are harder, stronger, and more wear resistant than high-speed steel for better performance on hard and abrasive materials. To remove the need for a starter hole, the drill point is incorporated into the countersink flutes. Carbide is harder, stronger, and more wear resistant than high-speed steel for excellent performance on hard and abrasive materials.

No need to create a starter hole— the drill point is incorporated into the countersink flutes. Choose countersinks of different sizes from these sets. Use in general purpose applications. For a clean, smooth finish on your material, these countersinks have specially designed spiral flutes that reduce chip buildup on the cutting edge.

For better performance on hard and abrasive materials, the carbide countersinks in these sets are harder, stronger, and more wear resistant than high-speed steel countersinks.

With specially designed spiral flutes that reduce chip buildup on the cutting edge, these countersinks produce a clean, smooth finish on your material. Harder, stronger, and more wear resistant than high-speed steel, the carbide countersinks in these sets have better performance on hard and abrasive materials.

To create a smooth, clean finish on your material, these countersinks have specially designed spiral flutes that reduce chip buildup on the cutting edge. Choose these countersinks for general purpose applications. An angled hole passes through the center of the countersinks in these sets to reduce vibration and chatter, which creates clean cuts and prevents chips from clogging the tool. The manually powered, angled shank lets you countersink and debur next to a shoulder and in hard-to-access holes.

In a single pass, these tools mill a precise, angled finish on the outside edge of pipe, tubes, and rods. Use them to deburr pipe and tube for butt welds or to shape rods and shafts for sliding into housings and holes.

Faster and more precise than handheld scrapers, they work with screw machines, lathes, and drill presses to make reliable cuts, part after part. Made of solid carbide, these end mills are harder, stronger, and more wear resistant than high-speed steel and cobalt steel for the longest life and best finish on hard material.

Their angled profile allows chamfer, bevel, and other angled cuts. Use these end mills for general purpose work in most material, such as aluminum, brass, bronze, iron, and steel. The teeth are angled on both sides so you can make top and bottom chamfer cuts without having to flip the workpiece. Made of solid carbide, these end mills are harder, stronger, and more wear resistant than cobalt steel for the longest life and best finish on hard material.

Made of cobalt steel, these end mills have good heat and wear resistance, so they can run at high speeds in hard material. Made of solid carbide, these end mills are harder, stronger, and more wear resistant than high-speed steel for the longest life and best finish on hard material.

Also known as taper degree end mills, they're often used to machine angled slots in dies and molds. With better heat and wear resistance than high-speed steel, these cobalt steel dovetail cutters run at higher speeds and provide better performance on hard material. Use them to create dovetail slots for connecting two components with a sliding fit.

They create dovetail slots for connecting two components with a sliding fit. They are long lasting and leave a smooth g finish. Best used with our Eneska with a foot control for delicate bores. Twist in wire — Flex hones and twist in wire offer brushes in a huge range of sizes and grades so they are suitable for any bore and cross hole application. Deburring Equipment The deburring tool you chose to use is only going to work as well as the machine you run it in.

Air tools — these general have a fixed speed or when speed is lowered then torque is lost. They are cheap to run and easy to use. See our fast running pencil grinder to use with burrs, this is a cheaper option.

Micro motors — these machines have improved a lot over the year. Most have excellent torque and variable speed control. When using abrasives they will last longer at slower speeds, torque will still be high at slow speeds.

Micro motors have lower vibration and noise so offer much more control and have more safety stop options. Extra features like a foot control and reverse rotation allow the operator to have better feel to manipulate the process. Moleroda offer a range of machines and consumables.

Pendant motors - These machines are very cost affective but reliable , if you have a small budget then this is a good option. EneskaMicro set NSK micromotor Eneska handpiece and motor for polishing, de-burring and finishing. Rolser machines — we offer very delicate process in vibratory finishing machines which uses very light abrasive media so allowing high precision parts to be deburred whilst retaining a bright machine look finish.

We understand that some deburring required is only taking a sharp edge to a precision edge. In CNC sequence Or Robotic operated - More and more people are asking for tools to deburring in the machining centre sequence. With cleaver programing and good abrasives this is now readily achievable. Contact us for our advice.